R-PET PlASTIC RECYCLING LINE

Manually cut off the steel wire then push bales into the chain conveyor, it can loading up the large and heavy bales continuously to ensure stable feeding

Used for breaking the pressed pet bales into loose pieces. ensuring consistent material go to next process

Loosen the pet bottles, remove the residual dirt, sand, small particles from bottles, feeding out the bottles constantly

Manually sorting out big waste materials such as the film, paper, oil bottles, 5-gallon bottles

Remove iron/ferrous automatically from pet bottles to protect the downstream equipment

With high rotary speed and water spray washing bottles, remove the surface dirt and other dirties, hot water type and cold water type for optional choice

Used to remove the labels from the bottle and separate label out from bottles

Separate small contaminants such as labels/dust from the PET bottles with many rotating star discs, ensuring cleaner feed for next process

Feeding the bottles with high speed to bottle sorting machine to improve the efficiency of bottle sorting

Use optical sorting out different color bottles, sorting accuracy by material or by color can reach 99%

Sorting by labors manually to remove off the non-pet bottles, different color of pet bottles, and other visible waste from pet bottles

Detect if there is any metals inside the material and eject them out, for Ferrous >Φ8mm, for non-Ferrous >Φ10mm

Loading pet bottles up to crusher, loading speed is adjust, belt is made by 10mm rubber

Shift and divide the material into two crushers, it can be controlled by manual or by air cylinder

With high speed rotary blades and fixed blades crushing bottles into small PET flakes, flakes size can be adjust by screen mesh as buyer request

With rollers washing and separating lighter contaminants such as PP/PE labels, caps, dirt etc. from pet flakes, where PET sinks to the bottom due to its higher density, while lighter materials float above water are loading out

Washing out glue, oil and dirty with hot water and chemical reagent, hot heating by steam boiler which can reach to 80-90 degree with good washing effect

With automatic PH sensor to detect the water PH online and then automatically feeding the liquid caustic soda to the hot washing tank

With simple vibration screen and water tank for water circulation of the hot washing tank

With high rotary speed friction washing the pet flakes and removing the residual dirty and chemical water from the pet flakes

With cold water washing off the chemical residual and dirt from pet flakes, suggest to equipped with two or three sets in series for better washing effect

With high pressure fresh water jets to spray washing the flakes, removing residual chemicals, dirt, and fine particles before drying

With complete sets of system including flocculation, chemical reaction, dissolved air floatation, sand filter, etc to process the waste water from washing line for reuse and also discharged water meets the environmental compliance standards

With high speed centrifugal force to remove surface moisture off from the pet flakes

With strong permanent magnets inside the box to remove the final ferrous/iron fines from flakes

With airflow to remove light contaminents such as dust, fines and labels from heavier pet flakes for further processing

Separate out small pet fines (less than 3mm)by a inclind straight vibration screen for further processing

Equipped with optical sensors and air jets to separate PET flakes by color ensuring final product quality

With NIR sensors to identify and separate different plastic types such as pe pp pvc off from pet flakes ensuring final product quality

With electromagnetic induction to remove non-ferrous metals especially aluminum from pet flakes ensuring final product quality

Double station model, with hooks holding the bags and with air cylinder up/down shaking when it packing, the up/down controlled by time controller on the machine its easy for operation

Control the whole line on/off, can choose the PLC control touch screen which use interface for operators to monitor, control, and optimize the entire process in real time