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Recycling for a Better Future - MOOGE plastic machinery

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Waste PP Film/Bags Plastic Washing Line | 300–1000 kg/h

Waste PP Film/Bags Plastic Washing Line | 300–1000 kg/h

Recyclers who handle PP woven bags, jumbo bags and plastic film face the same problem. The material arrives dirty, light and bulky. A Waste PP Film/Bags Plastic Washing Line solves it by crushing, washing, dewatering and drying the material into clean, dry plastic pieces. You can store those pieces, sell them, or send them straight to granulation.

This guide walks through the MOOGE ME-Series line, machine by machine. It also covers capacity from 300 to 1000 kg/h, power, water supply and floor space. Use it to compare models and plan your plant before you send an inquiry. MOOGE supplies several options in its PE/PP Film/Bags Recycling Line range, so you can review them in one place.

What Is a Waste PP Film/Bags Plastic Washing Line?

A waste PP film/bags plastic washing line is a set of connected machines that cleans used PP bags and films. The line crushes the raw material, removes soil and sand, separates heavy impurities, then dewaters and dries the clean pieces. Final moisture content is below 5%.

The output is clean, dry plastic bag pieces. They are ready for storage, packing or direct feeding to a granulation process. For many buyers, this line is the first step in turning waste PP into a saleable raw material.

Washing matters because dirty PP is hard to sell and hard to pelletize. Sand, soil and labels lower the value of the material and can wear down later machines. The line removes these contaminants in stages, so each machine only handles what the previous one could not.

Buyers usually install this line to:

  • Turn waste PP bags and films into clean, dry pieces for sale
  • Prepare steady feedstock for granulation
  • Process industrial and post-consumer plastic waste at a set capacity
  • Cut fresh water use through process water recycling

What Materials Can a PP Film/Bags Plastic Washing Line Recycle?

MOOGE designs this line for waste PP plastic that arrives dirty and mixed with sand, soil and labels. It handles:

  • Waste PP plastic bags
  • PP woven bags and woven sacks
  • PP jumbo bags
  • PP films
  • Other industrial and post-consumer PP plastic

If your material is mainly LDPE or HDPE film, look at the Waste PE HDPE LDPE Film/Bags Plastic Washing Line. It is built for that material group.

Contamination differs by material. Woven bags and jumbo bags often hold sand and fine dust. Thin film may carry labels and other residue. These differences affect how you set up the washing stages.

Before you request a quotation, check your material condition. Note the level of dirt, the share of sand or soil, and whether bags arrive loose or baled. These details help our engineers decide on options such as hot washing and a second sink-float tank.

How a Waste PP Film/Bags Plastic Washing Line Works: Process Overview

The line follows a clear sequence. First, a heavy-duty crusher breaks the raw material down. A friction cleaning machine then removes surface pollutants such as soil and sand. Next, a multi-channel cleaning system removes stubborn impurities and chemical residues through flotation separation, hot washing and rinsing with clean water. Finally, the clean pieces are dewatered and hot air dried to a moisture content below 5%.

In machine order, the complete ME-Series line includes:

  1. Rubber Conveyor Belt
  2. Semi-auto Metal Detector
  3. Crusher Machine With Water
  4. Friction Washer Loader Machine
  5. Sink-float Washing Tank
  6. Centrifuge Dewatering Machine
  7. Hot Air Dryer
  8. Packing Silo
  9. Control Panel
  10. Water Circulator System

Each machine does one job. Together they protect the equipment, clean the plastic and control water use. The sections below explain every step.

Step 1: Rubber Conveyor Belt for Continuous Material Feeding

The Rubber Conveyor Belt feeds waste PP bags and films into the line. It also moves plastic between machine stages. The belt uses durable rubber, so it has a long service life and low maintenance needs.

A steady feed keeps the crusher loaded evenly and helps the line hold its rated capacity. Tell us how you load material, by hand or by loader, and we will arrange the layout to suit your workshop.

Step 2: Semi-auto Metal Detector Protects the Line from Metal Contaminants

The Semi-auto Metal Detector checks the material for ferrous and non-ferrous metal. Used bags and films can carry hidden metal parts. Metal that reaches the crusher can damage blades and other machines.

Catching it early protects downstream equipment. It also improves product quality and keeps production safe and reliable.

Step 3: Crusher Machine With Water Turns Film and Bags into Flakes

The Crusher Machine With Water turns large plastic waste into uniform plastic flakes for further processing. High-performance blades give efficient and stable crushing.

Uniform pieces wash better in the next stages. The crusher also raises production efficiency while reducing energy consumption, which helps you control operating cost.

Step 4: Friction Washer Loader Machine Removes Dirt, Sand and Labels

The Friction Washer Loader Machine conveys the flakes while it cleans them with high-speed friction. It removes dirt, labels, sand and other surface contaminants.

This step raises material cleanliness before the next washing process. A cleaner feed also helps the sink-float stage work more effectively.

Step 5: Sink-float Washing Tank Separates Heavy Impurities

The Sink-float Washing Tank separates floating plastics from heavy contaminants by water flotation. PP floats, while sand and stones sink. This stage removes those impurities during the first washing stage.

We suggest two sets in series. This gives more efficient cleaning and prepares the material for further processing. Hot washing is optional on all three models. Consider it when your material carries stubborn impurities or chemical residues.

Step 6: Centrifuge Dewatering Machine Removes Excess Water

The Centrifuge Dewatering Machine removes excess water from washed flakes by centrifugal force. It significantly reduces moisture content before hot air drying.

Less water on the flakes means the dryer has less to do. That improves drying efficiency and lowers overall energy consumption.

Step 7: Hot Air Dryer Reduces Moisture Below 5%

The Hot Air Dryer uses a hot air circulation system to dry the plastic flakes thoroughly. It brings final moisture content below 5%.

At this level, the material is ready for storage, packing or pelletizing. If you plan to granulate, confirm your target moisture level with our engineers before you order.

Step 8: Packing Silo Stores Clean, Dry Plastic Pieces

The Packing Silo temporarily stores the dried plastic flakes before packing. It works as a buffer, so production can run continuously. It also makes packing, storage and transport easier.

If you want to turn the clean pieces into pellets, MOOGE offers the Compacting Strand Cooling Cutting Plastic Granulator as a next-step option after washing.

Step 9: Control Panel for Stable Operation of the Whole Line

The Control Panel controls and monitors the complete recycling line. It integrates machine start and stop, parameter adjustment and safety protection.

The user-friendly operation and stable system control help your team run the line consistently, shift after shift.

Step 10: Water Circulator System Cuts Fresh Water Use and Operating Cost

The Water Circulator System filters and recycles process water so the line can reuse it. This reduces fresh water consumption and operating costs. It also supports more environmentally friendly production through efficient water management.

Water supply still matters when you plan your site. Required supply runs from 6–8 m³/hr on the ME-300 to 15–20 m³/hr on the ME-1000. Check your local water source and drainage early.

ME-300, ME-500 and ME-1000: Capacity, Power, Water Supply and Space Requirements

MOOGE offers three standard models of the waste PP film/bags plastic washing line. We can arrange the layout to suit your factory area and final product requirements.

Model Capacity Installed Power Hot Washing Water Supply Area Required
ME-300 300 kg/hr 200 KW Optional 6–8 m³/hr 40 m × 4 m × 5 m
ME-500 500 kg/hr 350 KW Optional 8–10 m³/hr 40 m × 4 m × 5 m
ME-1000 1000 kg/hr 600 KW Optional 15–20 m³/hr 55 m × 6 m × 6 m

How to Read the Specifications

  • Capacity is the input capacity of the line in kg per hour.
  • Installed power covers the full line, from 200 KW on the ME-300 to 600 KW on the ME-1000.
  • Hot washing is optional on every model. Add it when your material needs deeper cleaning.
  • Water supply is the supply the washing system needs. The Water Circulator System helps reuse process water.
  • Area required is the space for the line, listed as three dimensions.

Choosing Between ME-300, ME-500 and ME-1000

The ME-300 and ME-500 list the same area, while the ME-1000 needs a larger space, higher power and more water. Start from your monthly volume of waste PP bags and films, then check your site. Our engineers can help you match the model to your plant.

How to Choose the Right Waste PP Film/Bags Plastic Washing Line for Your Plant

A good supplier helps you decide on facts, not guesses. Use these seven checks when you compare options.

1. Match the Line to Your Material

Confirm whether you mainly process PP woven bags, jumbo bags, PP films or a mix. Send photos or samples with your inquiry so we can judge contamination.

2. Confirm Capacity and Plant Space

Choose a capacity between 300 and 1000 kg/h that fits your waste supply. Measure your workshop against the area listed for each model.

3. Check Power and Water Supply

Compare the installed power and water supply with your site. Tell us your local voltage and water conditions early, so the line can match them.

4. Define Your Final Product

Decide whether you will store and sell the washed pieces or send them to pelletizing. This sets your moisture target and your next equipment.

5. Review Quality Control and Service

Ask how the supplier tests machines before shipping. At MOOGE, each unit goes through rigorous testing before delivery. Our after-sales support includes online installation guidance, 2-hour rapid response, real-time video troubleshooting and spare parts. Ask any supplier for test records and certificates, and check them.

6. Ask for a Customized Solution

Every plant is different. MOOGE offers customized recycling solutions, with engineers who support you from initial design through final installation.

7. Plan Shipping and Installation

Discuss packing, shipping terms and installation support before you sign. Ask about delivery time, spare parts and operator guidance, so your project starts smoothly.

Frequently Asked Questions

What materials can this washing line process?

It processes waste PP plastic bags, woven bags, woven sacks, PP films and other industrial and post-consumer PP plastic.

What capacity range is available?

The standard models are the ME-300, ME-500 and ME-1000, with input capacity of 300, 500 and 1000 kg/h. We arrange the layout to match your factory area.

What moisture level do the washed pieces reach?

The line dewaters and hot air dries the material to a moisture content below 5%.

Is hot washing included?

Hot washing is optional on all three models. Tell us your material condition and we will advise whether you need it.

Can I send the washed pieces directly to granulation?

Yes. The clean, dry pieces can be stored or sent directly to the granulation process.

What after-sales support do you offer?

We offer online installation guidance, 2-hour rapid response, real-time video troubleshooting and spare parts. Engineers also support customized solutions from design to installation.

Conclusion

A waste PP film/bags plastic washing line turns dirty PP bags and films into clean, dry pieces you can store, sell or granulate. The ME-Series covers 300 to 1000 kg/h, and every stage, from the Rubber Conveyor Belt to the Water Circulator System, has a clear job.

Ready to plan your project? Send your material type, target capacity and site details through the Contact page. Our team will reply with product details, a quotation and technical support for your plant.